Spare parts for cements plant
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Spare parts for cements plant
HEAVY-DUTY BELT FASTENER TYPES
The Bolt Hinged Fastening System is ideal for belt conveyor applications subject to length adjustments because the joint can be separated easily by removing the hinge pin. A combination of penetration and compression delivers strength and reliability to belts operating over smaller pulleys.
WHY BOLT HINGED?
- Mechanical fastener rating from 190 to 300 PIW (33-52 kN/m)
- Belts from 1/4” to 5/8” (6 mm to 16 mm) thick
- Pulley diameters from 6” to 9” (150 mm to 225 mm)
- Hinged fastener with easy-to-install nuts and bolts
- Easy joint separation with pin removal
- Perfect for applications with belts operating over small pulleys
- Specially formed teeth penetrate belt carcass for added strength without damaging fibers
- Piloted bolts for quick and easy installation
- Curved templet aids in accurate placement of bolt holes and uniform tension across the full belt end
INSTALLATION METHOD
- Portable tooling
- Choice of hand or power installation
PLATE FASTENER SELECTION CHART Technical Details Packaging Fastener Code – Size Tension Range Suitable Belt Thickness Min. Pulley Diameter Material Options Box Content Box Weight Bow Dimensions 10 – 1” 40 kN/m 5-8 mm 250 mm Steel,
304Q SS
316Q SSUnmounted 15 kg 25x17x26 cm 250 Bottom Plate + 250 Bottom Plate + 500 Nuts + 500 Bolts + 500 Plastic Rings BR11 – 1.1/4” 75 kN/m 7-10 mm 350 mm Steel,
304Q SS
316Q SSUnmounted 20.5 kg 25x34x26 cm 250 Bottom Plate + 250 Bottom Plate + 500 Nuts + 500 Bolts + 500 Plastic Rings BR12 – 1.1/2” 75 kN/m 8-12 mm 450 mm Steel,
304Q SS
316Q SSUnmounted 24 kg 25x34x26 cm 250 Bottom Plate + 250 Bottom Plate + 500 Nuts + 500 Bolts + 500 Plastic Rings BR20 – 2” 75 kN/m 8-15 mm 750 mm Steel,
304Q SS
316Q SSUnmounted 29 kg 25x34x26 cm 250 Bottom Plate + 250 Bottom Plate + 500 Nuts + 500 Bolts + 500 Plastic Rings BR20 – 2” 75 kN/m 8-15 mm 750 mm Steel,
304Q SS
316Q SSUnmounted 29 kg 25x34x26 cm Fixed Bolt 250 Bottom Plate + 250 Upper Plate with 500 Fixed Bolts + 500 Nuts BR21 – 2.1/2” 100 kN/m 12-20 mm 1050 mm Steel,
304Q SS
316Q SSUnmounted 25.5 kg 25x34x26 cm 100 Bottom Plate + 100 Upper Plate + 200 Nuts + 200 Bolts BR30 – 3” 100 kN/m 15-30 mm 1200 mm Steel,
304Q SS
316Q SSUnmounted 28 kg 25x34x26 cm 100 Bottom Plate + 100 Upper Plate + 200 Nuts + 200 Bolts BR40 – 4” 150 kN/m 15-30 mm 1500 mm Steel,
304Q SS
316Q SSUnmounted 28 kg 25x34x26 cm 100 Bottom Plate + 100 Upper Plate + 400 Nuts + 400 Bolts SKU: n/a -
Spare parts for cements plant
Bags for dust filtration
Our Product Range – Filter panels and Bags for Dust Collectors
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Bags fabricated to specification from selected needle felts and woven fabrics.
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Our vast range of available felts in various weights and surface treatments, combined with local state-of-the-art manufacturing facilities, allow us to offer you the best solution for your individual application.
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Technical Textiles India can supply filter bags to suit most models and types of dust collectors – Reverse Air Bag houses, Mechanical Shakers, Pulse-Jet or Reverse Pulse-Jet,
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Our vast range of available felts in various weights and surface treatments, combined with local state-of-the-art manufacturing facilities, allow us to offer you the best solution for your individual application.
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Woven fabrics are mainly used in gentle cleaning system such as reverse air or shaker systems
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Non-woven needle felt dust collection bags are used in cement production, flour mills, pigments, incinerators, pharmaceuticals and asphalt for dust collection systems on account of high particle retention and good permeability.
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Precision Stitching to your specifications
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We provide several mounting options including cord, snap band, collar type, clamp type, cassette type, elastic, rings eyelets, etc. to enable firm mounting of the bags to the frames.
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Coatings Available:
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Additionally, various coatings and finishes can be applied to improve service life, dust collection efficiency and ease of cleaning. Such coatings include oil repellent, water repellent, and anti-static finishes
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Choosing the right filter media for Bag Filters
The bag material or fabric media is an important part of bag house design and selection, as it determines the life and effectiveness of the filter bag. Fabric filter media must be compatible both physically and chemically with the gas stream and system conditions. Selection of the correct bag material incorporates these factors:
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Particle size
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Operating temperature of the bag house
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Compatibility with gas stream chemistry, including:
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Moisture levels
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Acidity or alkalinity
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Electrostatic nature of the particles
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Abrasiveness of the particles
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Air-to-cloth ratio
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Fabric’s resistance to cleaning energy
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Fabric’s permeability to allow air to pass
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Fabric’s flexibility to allow rippling or stretching
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Fabric cost
We will be pleased to help you choose the right filter media for your specific application and supply custom-made filter bags suited to your unique purposes.
Polyester Filter Bags
Our brand of polyester filter bags are constructed using 100% synthetic fibers. The proper combination of fiber diameters, weights and thicknesses result in an economical depth filter media. To reduce fiber migration, Polypropylene bags are treated with a glazed finish, while Polyester and Nomex bags are singed.
Polyester materials meet FDA regulations for food contact under CFR21, Section 177.1520
- Silicone-free construction
- High dirt holding capacity
- Ability to remove both solid and gelatinous particles
- Low cost
- Glazed/singed finish reduces fiber-shedding
SKU: n/a -
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Machinery, Spare parts for cements plant
Airslide Canvas
Available in Polyester and Aramid. Staple or multifilament. SO 1043-1
Material :
- %100 Polyester
- Warp %100 Staple Polyester
- Weft %100 Staple Polyester
Weight : 3500 ± %5 gr/m2 DIN 53584
Air Permeability : 400 ± 50 m ³/m ²hr ΔP:35mbar DIN 53517
Thickness : 4-5 mm ±0,50 DIN 53517( We fabrication according to your request)
Working Temperature : cont 150 °C / pick 170 °C
Breaking strength : Warp 100% / Weeft 55%
Tensile strength : Warp ≥615 daN/ cm / Weeft ≥310 daN/ cm
Dimensional Stability : Warp <-1,0 / Weeft <-0,5 1 h AT 150 C
SKU: n/a -
Conveyors, Spare parts for cements plant
Conveyor Rollers
General purpose steel conveyor rollers are suitable for light-duty and medium-duty unpowered (gravity-flow) conveying tasks in warehousing, package handling, manufacturing, and distribution applications. They are typically an economical alternative to rollers made from other materials. The rollers have standard ball bearings that roll smoothly at slow speeds and start rolling more easily than precision bearings. Conveyor rollers are used in roller conveyors and material transport stands to support and move bulky items such as boxes and totes. The rollers let loads roll from one place to another, reducing the effort it takes to move the loads. These rollers can be used to replace or upgrade the existing rollers on compatible conveyors or stands.
MATERIALS – DESCRIPTION
J – steel pipe – black
Steel pipes according to the standard EN 10305-3 are welded, cold sized pipes with a circular
cross-section for precise application with a specific external diameter. They have precisely defined
tolerances for the dimensions and a specific maximum surface roughness.
K – galvanised steel pipe – blank
Steel pipes according to the standard EN 10305-3 are cold sized pipes with a circular cross-section
welded from galvanised band for precise application with a specific external diameter. They have
precisely defined tolerances for the dimensions and a specific maximum surface roughness.
X – 1.4301 INOX, stainless steel pipe
Steel pipes according to the standard DIN 17455 are welded pipes from stainless steel with a circular
cross-section for precise application with a specific external diameter. They have precisely defined
tolerances for the dimensions and surface roughness.
Al – AlMgSi 0.5, aluminium pipe
Round aluminium pipes are made of aluminium alloy and meet the material standard according to EN
573-3 and 755-2. The pipes are made according to the extrusion process (T66) with a circular crosssection. Dimensions, diameter, cross-section and mass are within the tolerance range in accordance
to EN 755-7.
P – PVC plastics, plastic tube according to EN ISO 1163
Plastic PVC (polyvinyl chloride) tubes are made from non-combustible plastic material with very good
chemical resistance and mechanical strength, and they can tolerate constant temperature loads from
-15 to +60°C.
O – PVC Baytec lining
The Baytec PVC plastic lining is put onto the surface of the metal rollers. The hardness of the lining is
±63ShA. The lining is available in 2mm thickness and is grey silver in colour.MATERIALS – TREATMENT .
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Galvanising : Excellent alkaline (acid) galvanising with blue passivation with a uniform zinc
coating according to DIN 50961.
Crimping : It is applied to the pipe surface according to the DIN 82 and DIN 403
procedure.
Filling : It is carried out by filling the polymer onto the roller according to the plan or in
agreement with the customer.
Ruber lining : It is carried out by means of rubber (elastomer) application according to the
plan or in agreement with the customer.
Painting : It is carried out for the protection of metal surfaces and the extension of the
surface stability of metals according to the agreement with the customer.
Other :
– Tempered and/or abraded designs are performed on demand.
– The weight of coated pipes depends on the coating.
– On-demand chromed, nickel-plated and burnished designs.
– We also provide you with operating conditions under the ATEX Directive.For your request for quotation, specify :
- Pipe material
- Rollers cover if any
- Metal bearing system
- External roller diameter (mm)
- Roller wall thickness (mm)
- Roller load bearing axis diameter (mm)
- Roller axis design – internal thread
- Roller installation length (mm)
SKU: n/a -
Conveyors, Spare parts for cements plant
Belt for conveyor
MULTIPLY CONVEYOR BELTS WITH TRANSVERSAL STEEL REINFORCEMENT IN THE TOP COVER
EP (polyester / nylon) multiply belt equipped with special and highly flexible transversal steel reinforcement.
Steel wires properties are such as to guarantee the absence of any belt stiffening and the perfect integration with the fabric carcass.
The steel reinforcement assures the same performances as EP textile belts with higher resistance to cut, impacts and tears.
Thanks to its particular construction, RIPSAVE can be installed and joined as traditional EP textile belts.
The above graphic shows the differences in cutting resistance between RIPSAVE and standard EP belts with the same tensile strength.MAIN APPLICATIONS
this product shows its best performances in the handling of heavy sized materials, especially when the drop
height is considerable.
RIPSAVE special construction with transversal steel wires in the top cover reduces the possibility of damages on the fabric carcass caused by sharp stones, steel bars, wooden trunks.
RIPSAVE has been installed with excellent results in the following field of application:
• CULLET RECYCLING
• URBAN & INDUSTRIAL WASTE
• MOBILE CRUSHER EQUIPMENTS
• QUARRIES
• WOOD INDUSTRY
• GLASS WORKSBelt style Cover thickness Available widths Belt weight Min. drive pulley diameter N/mm mm mm kg/m2 mm 500/3 5+2 500÷800 12,9 400 500/3 8+3 800÷1600 17,6 400 500/3 10+3 1000÷1200 20,0 400 800/4 8+3 1000÷2000 20,0 630 SKU: n/a
